No.1 Tube Bender Manual

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"Thanks for the efficient service. That's a nice document you do there."
M. L. - Adelaide, South Australia
 

"I just purchased your tube bender #1 plans a couple of days ago. Great looking set of plans...it seems to be dialed in just right for my needs and it has become one of the most valuable tools in the shop."
J. Henry
- JMH Karts - USA


"The plans
are very well drawn and very detailed instructions.."

T. Burns - USA
 

This Tube Bender is capable of bending structural tube of the following diameters: 19.05mm (¾”), 22.2mm (⅞”), 25.4mm (1”) and 31.8mm (1¼”), which are the most common sizes used in motorcycle frame and buggy chassis building. Smaller sizes can also be accommodated by making additional die sets.

The No. 1 Tube Bender is ideally suited to anyone wanting to bend light precision tube (not pipe) for everyday projects, yet does not want the complexity or expense of a large commercial set-up. The tube bender can be quickly de-mounted and stored away when not in use.

The No. 1 Tube Bender is designed with the utmost simplicity of construction in mind. The stand and most of the other components can, in most instances, be made from common steel off-cuts found in the average workshop.

No expensive hydraulic ram is required for operation, just a smattering of good old-fashioned grunt to pull the handle around!

Some hydraulic benders will only bend up to 90 degrees or in some instances 120 degrees. This tube bender will bend a full 180 degrees with relative ease. With these plans you make your own dies from the included drawings from a choice of engineering materials.

The tube bending dies necessitate being turned on a lathe, but even a wood lathe can be employed to make the dies if preferred. The only other tools required are a scriber or craft knife, a tape measure, a setsquare, an adjustable bevel, a cut-off saw (or hacksaw), a pedestal drill (or hand drill), 8mm, 12mm, 16mm, 20mm, 24mm drill bits, a welder, and an angle grinder or file for finishing.

More than just a collection of CAD drawings, this comprehensive PDF Manual consists of the following:

  • Twenty-nine pages.
  • Thirteen CAD drawings.
  • Eighteen polychrome 3D CAD images.
  • Full materials list.
  • Full fasteners list.
     

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