The Rorty R21 Solo Manual

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The R21 Solo may look familiar to some of you. The chassis is identical to the model it supersedes, the R15, but the suspension is all new and ready to go! The R15 suffered problems with availability of suspension parts, well I'm happy to say the entire front and rear suspensions have been redesigned and all the supply problems have been ironed out.

Many of the R21 Solo's components are now mainstream off-road parts available from your local off-road shop. The custom laser cut  and machined parts are now available from one reliable source, Mini Buggy Supply Inc, who have worked with me to provide first class beautifully made parts and a first class mail order service.

MBS' details are contained in the manual and although their web site isn't up yet, all the parts are available and can be purchased if you drop them an email. 

The Solo is a small and nimble single-seater buggy just at home on the trails and in the woods as it is in short course racing. Aimed fairly and squarely at the American market - as evidenced by its use of US sourced components - this little rocket will instantly thrill and entertain all off-road enthusiasts. 

The immensely strong chassis is constructed from 1.25" DOM tube and the all A-arm suspension is a mixture of alloy and carbon steel tube. Rack & pinion steering combined with air shocks and rated off-road tyres provide pinpoint accurate handling.  

The Solo can be powered by virtually any motorcycle or snowmobile engine up to 1,000cc. Gear selection is by hand operated shifter, although the Rorty Paddle Shifter (a mechanical gear shift paddle situated directly behind the steering wheel) is a simple bolt-on conversion.  

The foot controls are quite straightforward in the Solo; biased brake pedals provide tuneable braking to the front and rear wheels and an hydraulic clutch pedal will suit the majority of modern streetbike engine units.  

There is ample space in the Solo's cockpit for adults up to 6' 6" tall and the pedals are fully adjustable. A pattern to build an aluminium bucket seat is included in the manual and can be upholstered to accommodate just about anyone.  

I have consulted Dan Roberto from RPM to come up with the best reverse box set-ups for the Rorty buggies and an RPM Forward-Neutral-Reverse box is recommended for the Solo with an inboard brake disc that is without a doubt, the best, most reliable final drive that money can buy.
Other types of final drive will fit in the ample space provided.

The standard off-road parts are available from all the usual off-road shops and auto stores. Custom components such as the front and rear uprights and hubs are available for purchase from Mini Buggy Supply Inc. within the US – full details are listed in the Supplier's List. Mini Buggy Supply are happy to ship overseas too.

All up there are 64 technical and working drawings which will print onto US standard 11" x 17" paper. The construction manual contains further colour illustrations throughout the text and as usual there are full fastener, material and parts lists all of which will print onto standard US 8.5" x 11" Letter size paper.   

Any updates to the Parts List or additions to the Supplier's List will be announced here, so drop in periodically to check.   


Rorty R21 Solo Specifications

Brakes
Front –
Wilwood PS-1 callipers with 227.3mm [8.95"] diameter discs.
Rear –
CNC twin piston calliper with 203.2mm [8"] diameter disc.

Chassis
Tubular spaceframe constructed from 1.25" OD DOM steel tube. 

Engine
Any 2, 3 or 4 cylinder, chain-drive, motorbike or snowmobile engine.

Steering
Aftermarket rack and pinion with 1.3 turns lock to lock.

Suspension
Front: Double, unequal length, tubular A-arms, with Fox air shocks. Travel; 420mm [16.5"].
Rear: Double, unequal length, tubular A-arms, with Fox air shocks. Travel; 352mm [13.9"]. 

Tyres
Front: Mickey Thompson Mini Mag.
Rear: BF Goodrich LT2 15-75R 15-C All Terrain

Wheels
Front: 15" x 5.5".
Rear: 15" x 5.5".

 Rorty R21 Solo Dimensions

Ground clearance – 368mm [14.5"].

Overall height – 1518mm [59,75"].

Overall length – 2845mm [112"].

Overall width – 1727mm [68"].

Wheelbase – 1981mm [78"].

Weight – approximately 360 kg [800 lbs] (depending on engine size, wheels etc.).


These plans have been carefully produced to enable competent fabricators and machinists to construct a superb buggy for themselves by following highly detailed and easy to read drawings. 

NOTE: The R21 Solo cannot be built from just the manual alone no matter how well equipped your shop is! The purchase of some proprietary parts is essential to complete the R21.

The R21 Solo PDF manual consists of the following:

  • 55 pages of clear instructions and supporting images.

  • Fasteners list.

  • Materials list.

  • Parts list.

  • Suppliers list.

  • 79 CAD drawings.

Be warned! The Rorty R21 Solo is not for the feint of heart. An R21 Solo fitted with a large 4 cylinder bike engine can punch out over 400 BHP per tonne, and can accelerate to 100 kph (62 MPH) in under 4 seconds, with speeds approaching 200 kph (124 MPH)!

 


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MCMXCVIII - MMVIII.